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The very first thing done by
Professor Frothinphome was to pour the Guinness out from the can and
consume it. Thus fortified, he found the energy to proceed with the
gruesome surgery ahead. First, the top of the Guinness can was reverently
severed from the venerable cylinder of the can, using the sacrificial
Sacred Can Opener (one must treat anything Guinness with its due respect,
one must!). The can was then swiftly, yet reverently inverted over
a towel. When the can was removed, all that remained was the legendary
Widget.
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The Widget, as it turns out, is little
more than a 30 mm diameter sphere. A very obvious symmetry exists
between the two hemispheres, suggesting that it is made from one,
one-size-fits-all hemisphere, heat bonded to another. There are six
clamping surfaces, three on each hemisphere, opposing each other. This is
how the hemispheres are fixtured for the heat bonding process which makes
the sphere from the two. There is a cylinder molded into each hemisphere,
slightly off the center axis. The sprue, the site where the molten
plastic is injected into the mold during manufacturing, is just across
the center axis from the cylinder.
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The opposite hemisphere, shown at right
is almost identical to the opposite side--almost! Note the pinhole in the
cylinder above. That is the mechanism by which this whole thing works! They
must somehow pierce the hole after assembling the sphere. Could Guinness
be playing with lasers? Lasers and alcohol don't mix, folks. There's a
story there. Remind me to tell ou about it some day...
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In this view, we can see the clamping surfaces
and the rather heavy flash line where the parts are joined. Professor
Frothinphome will bet you a beer that these parts are simply heated to
melting along their edge, then pressed together to form the sphere.
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Ah! But now it is time to subject our friend,
once again ,to the knife--or, in this case, the bandsaw!
Opening our little diving bell, we see the interior of the sphere. There
was a small quantity of beer in it when it was opened by the saw. Note
the identical formations inside each hemisphere. Only one, though , has
the tiny pinhole which causes our beloved Pub Draught affect.
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